Ukusika ayingomsebenzi wamandla akhohlakeleyo: Sebenzisa i-carbide band saw blades ukuphumeza ukusetyenzwa okukrelekrele
Xa usarha izinto ekunzima ukusetyenzwa kuzo (ezifana ne-titanium alloys, intsimbi estainless, ialloys ukumelana nobushushu kunye neentsimbi eziqiniswe ngaphezulu), iiblade ze-carbide tooth band ziye zasetyenziswa kakhulu ngenxa yokugqwesa kwazo.ukusikaukusebenza kakuhle kunye nokuqina. Kwiminyaka yakutshanje, abasebenzisi abaninzi ngakumbi baye baqala ukuzisebenzisa ekuqhutyweni kwezinto eziqhelekileyo kwaye bafumanisa ukuba banezantya zokusika ngokukhawuleza, ukugqiba kakuhle kwendawo, kwaye banokunyusa ubomi benkonzo malunga ne-20% xa kuthelekiswa ne-bimetallic saw blades.
1. Ubume bezinyo kunye nejometri
Iimilo zezinyo eziqhelekileyo ze-carbide band saw blades ziquka ukusika amazinyo amathathu kunye namazinyo okusila ngetrapezoidal. Phakathi kwabo, ukumila kwamazinyo okusika amazinyo amathathu ngokuqhelekileyo kuthatha i-design ye-angle ye-rake efanelekileyo, enceda ngokukhawuleza "ukuluma" izinto kunye nokwenza ii-chips kumandla aphezulu okanye izinto ezinobunzima obuphezulu, kwaye ifanelekile kwiimeko zokuvelisa ngokufanelekileyo. Xa kusetyenzwa izinto eziqinileyo (ezifana neerodi zecylinder okanye i-hydraulic shafts), kucetyiswa ngakumbi ukuba kusetyenziswe i-rake angle angle yezinyo imilo. Esi sakhiwo sinceda "ukutyhala" umgangatho onzima phantsi kweemeko zokushisa okuphezulu, ngaloo ndlela ukugqiba ukusika kakuhle.
Kwizinto eziqhumayo ezifana nesamentealuminiyam, i-band saw blades ene-wide tooth pitch kunye ne-wide cut groove design ifanelekile ngakumbi, enokunciphisa ngokufanelekileyo amandla okubamba izinto ngasemva kwe-saw blade kunye nokwandisa ubomi besixhobo.
2. Iindidi ezahlukeneyo ze-saw blade kunye nomda wazo osebenzayo
· Izinto ezincinci ze-diameter (<152mm): Ifanele i-carbide saw blades enesakhiwo samazinyo amathathu kunye ne-positive irake angle yezinyo imilo, kunye nokusebenza kakuhle kokusika kunye nokuguquguquka kwezinto.
· Izinto ezinkulu zobubanzi: Kucetyiswa ukuba kusetyenziswe ii-saw blades ezine-multi-edge design, ngokuqhelekileyo ukugaya ukuya kuthi ga kwimigangatho emihlanu yokusika kwincam yezinyo ngalinye ukuphucula amandla okusika kunye nokuphucula izinga lokususa izinto.
· Ihardware yokuqina komphezulu: I-rake engalunganga yerake kunye neeblade zesarha zamazinyo amathathu kufuneka zikhethwe, ezinokufikelela ekusikeni okuphezulu kobushushu kunye nokususwa kwetshiphu ekhawulezayo, kunye nokusikwa ngokufanelekileyo kwiqokobhe elinzima langaphandle.
· Iintsimbi ezingezizo i-ferrous kunye ne-aluminiyam etyhidiweyo: Ifanele iibhleyidi zesarha ezinoyilo lwepitch yamazinyo ebanzi ukunqanda ukubamba ukugoba kunye nokunciphisa ukusilela kwangoko.
· Iimeko zokusika ngokubanzi: Kucetyiswa ukuba kusetyenziswe iincakuba zesarha zebhanti ye-carbide engathathi hlangothi okanye incinci imilo yezinyo leengile yerake, elungele iintlobo ngeentlobo zeemilo zemathiriyeli kunye neemfuno zokusika.
3. Impembelelo yohlobo lwamazinyo kumgangatho wokusika
Iindidi zamazinyo ezahlukeneyo zihambelana neendlela ezahlukeneyo zokwenza i-chip. Ngokomzekelo, enye idizayini isebenzisa amazinyo amane omhlaba ukwenza iitshiphusi ezisixhenxe. Ngethuba lenkqubo yokusika, izinyo ngalinye likwabelana ngokulinganayo ngomthwalo, onceda ukufumana indawo yokusika ecacileyo kunye nechanekileyo. Olunye uyilo lusebenzisa isakhiwo samazinyo amathathu ukusika iitshiphusi ezintlanu. Nangona uburhabaxa bomphezulu buphezulu kancinci, isantya sokusika siyakhawuleza, esilungele iimeko zokusetyenzwa apho ukusebenza kakuhle kubekwe phambili.
4. Ukwambathisa kunye nokupholisa
Ezinye ii-carbide saw blades zibonelela ngeengubo ezongezelelweyo, ezifana ne-titanium nitride (TiN) kunye ne-aluminium titanium nitride (i-AlTiN), ukuphucula ukunyanzeliswa kokugqoka kunye nokuchasana nokushisa, kwaye zifanelekile kwizicelo ze-high-speed and high-feed. Kuyafaneleka ukuba uqaphele ukuba iingubo ezahlukeneyo zifanelekile kwiimeko zokusebenza ezahlukeneyo, kwaye nokuba ngaba ukusebenzisa iingubo kufuneka kuqwalaselwe ngokubanzi ngokusekelwe kwiimeko ezithile zesicelo.